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Batteries designed for lift trucks are sold in terms of voltage, amp-hour capacity, connector location and physical size. The forklift nameplate would state the right amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual will likewise include the correct battery information for the lift truck.
There are 2 main kinds of electric lift truck batteries: Flooded or Sealed. A sealed battery is likewise called "maintenance free" or VRLA and does not need the addition of water. Sealed batteries instead use a chemical reaction to maintain correct fluid level throughout the life of the battery. A flooded battery requires water to be added regularly to guarantee the correct electrolyte level inside the battery.
The majority of lift trucks can accommodate lots of different sizes of battery. When choosing the battery, it should be chosen to be able to fit within the size of the battery compartment. The majority of battery companies could offer a battery list of right sizes which are suggested for your particular lift truck.
With electric forklifts, the battery is even utilized as a counterweight. The capacity of the lift truck will be based upon exact minimum weights of the battery. Abide by the details specified on the lift truck nameplate to be able to guarantee you are utilizing a battery which meets minimum weight specified.
Battery chargers must be exactly matched to the specific battery being charged. It is essential to guarantee the charger has enough amp-hour capacity in order to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity must be with 10% of the amp-hour capacity of the battery in order to ensure the most effective charging. Previous to commencing the charging cycle, make sure the battery is first connected to the charger. Always check the battery details like for example the battery weight, voltage and amp-hour capacity with the details provided on the battery nameplate.
Always check in order to see if the right type of charger is being utilized so as to charge the battery. Nearly all of the newer chargers could safely charge numerous kinds of batteries and would thusly be labeled as capable of accepting all batteries. Using an older charger, for example to be able to charge just flooded batteries could be dangerous if utilized for sealed batteries and damage to both charger and battery would occur. It is a good habit to first check the instruction plate on the charger so as to be certain it could accept the kind of battery you would like to charge.
Whenever handling flooded batteries, it is best to only add the required water when the battery has been charged. This practice will stop the spattering of electrolyte out of the battery as it is being charged.
Guidelines intended for improving the battery's life comprise: maintain the fluid levels for flooded batteries and keep all kinds of batteries clean. One more rule to follow is after charging the battery to full capacity; let it to rest for around an 8 hour period previous to using. Use an "equalizing" charge every 5th charge to be able to keep all the cells renewed at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity previous to recharging.
Electric lift trucks could be outfitted with various gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm to be able to notify as soon as the battery has been discharged to a present level. There are more simple gas gauge meters on the market too. Utilizing such monitoring devices will help avoid battery and truck damage from severely discharging the battery throughout use.
