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Inspect a Forklift
There are more than 10,000 workplace injuries related to fork lifts occur each year, based on OSHA and HRSDC report. A lot of these mishaps are caused by operator error. Lack of proper equipment check and maintenance results in many others. Operation and maintenance of a forklift is not just the reason for personal injuries, but also of damage to property. Forklifts could damage sprinklers, building structures and overhead pipes, and other machines when operated incorrectly. The following daily inspections should be performed in order to lessen the likelihood of forklift mishaps.
Turn off the engine before checking various fluid levels: engine oil, fuel, brake fluid, hydraulic oil and coolant. The tires must be inspected for indications of wear and tear. Check the air pressure in the tires. Check the forks' condition. The load backrest need to be attached securely. Do a visual check of the top-clip retaining heel and pin. Then carry out an inspection of the hydraulic hoses, mast chains, cables and stops. Ensure that the overhead and finger guards are attached firmly.
LP forklifts have propane tanks that need to be inspected for indications of damage, rust or corrosion. Test the battery's charge and electrolyte levels. All belts should be checked for wear. Check to make certain the owner's guidebook is stored on-board the forklift in a storage compartment. Check the seat belt to make certain the latches are secure. Test the hood latch to ensure it is working as it should.
To make sure there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Test the accelerator and the steering controls. The parking break and the service break must be correctly working.
The tilt control and drive control should be inspected to ensure proper functioning in both reverse and forward. Test the functioning of the hoist and lowering control, and the attachment control. Test the lights and horn. After that check the heater, defroster and wipers to make sure they are working smoothly. Check each gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance includes regularly checking the tires. This also includes replacing damaged or worn tires. Various kinds of forklifts are intended to be used with specific types of tires: solid, pneumatic or polyurethane. Tire types differ depending on factors such as frequency and duration of use, load weight and ground surfaces. To be able to change a forklift tire you will require the following tools: tire press, spare tires and forklift jack. Replacing your forklift tires occasionally is necessary to help prolong the life of the equipment.
Instructions
1 Methodically inspect the tires for indications of damage and wear. Make certain that the kind of tire on the forklift is the right type. If the wear on the tire exceeds 40 percent, the tire must be replaced.
2 Purchase replacement tires.
3 Position the jack under the tire and lift the forklift to a height which enables you to take out the tire easily.
4 To separate the rim from the tire, use the tire press and remove the old tire. Replace the tire with the new one and tightly secure. Lower the forklift, and afterward move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire may be repaired on site by a local repair company. If this is your first call, the repair company may provide a free estimate. If the tires are very big, you will need a stationary tire press. In that case, you should take out the tire and bring it to a repair shop.