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In due course, lift truck components would wear and must be replaced. Purchasing brand new parts could become a costly venture so another idea is to purchase used forklift components. This can save much cash in the end. It is a good idea to obtain used lift truck parts which have been reproduced. These components would guarantee that you are getting components that would work for a long time and be productive.
Rebuilding Vs. Remanufacturing
Broken or worn parts which are reproduced are a less expensive solution than rebuilding. With rebuilding components, just the parts which are broken or worn out get replaced, which means that other wearable components may break down soon after purchase.
Remanufactured parts are cleaned after being taken apart and have the unusable parts replaced. This method can offer the best guarantee for used parts. All wearable parts are replaced regardless of age or wear which is another rationale why reproduced components overall perform so much better. Whatever component within the part is brand new and this offers far longer life to the used part. Based on the lift truck components which are being redone, the cleaning process and the complete remanufacturing process will differ.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Several components of the engine like for instance spark plugs, pistons, rings, valves, valve springs, and filters could be replaced during the remanufacture process. The engines are hot tested after reassembly to guarantee that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are another thing which is oven cleaned after being disassembled. The transmission is then pressure washed. A thorough examination is done to be able to check for any cracks. Bearings, bushings and seals are all replaced. Usually, the replacement parts used on transmission components meet OEM specifications.
Wearable parts
Certain parts like for instance the water pump, torque converters, the alternator, the starter and steer axles can obtain longer serviceability after being reproduced and having all wearable components replaced. The electronic control in the electric forklift is maintained by the control card. This card could likewise be remanufactured with replacing all aged and worn out components. Not like different forklift components the control card can only have the worn and aged components replaced.
OEM Specs
Parts which are reproduced have to be thoroughly examined upon reassembly to ensure they are in good condition prior to being sold. When purchasing these parts, it is a good idea to make certain that they have undergone all of the proper testing and inspections. On certain larger components like engines, transmissions and steer axles, OEM specification replacement parts must be utilized.
The dealer of used lift trucks and parts can ensure that the reproduced parts have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing used parts. This attention to detail provides more serviceability out of remanufactured components than the components that were just rebuilt.